A wide variety of nutritional ingredients targeting different nutritional requirements result into number of combinations and subsequently resulting into multiple products. Incorporating multiple ingredients into a product comes with a great challenge of content uniformity, multiple process steps and degradation of active ingredients in presence of other ingredients in the product. Further, a greater number of process steps increase the chances of contamination and a lengthy process cycle reducing control over the process and subsequently on the quality of the fomulation. Ready-to-fill pellets offer a number of advantages such as stability, improved dissolution, reduced interaction between ingredients, moister protection, improved shelf life, faster product realization, aesthetically good visual of the product and reduced inventory.